Strategic Front-End Safety Design: Cost Optimization

The majority of your plant's lifecycle CAPEX is locked in during the conceptual and FEED phases, when only 5% of the budget is spent. DSIB provides specialized safety expertise at these early phases, transforming compliance from a cost driver into a powerful tool for capital optimization.

  • Group of people working on laptops and tablets sitting around a table in a modern office meeting room with glass walls and ceiling lights.

    Advisory

    Technical risk advisory for your capital projects, including FEED-to-EPC readiness, and for your operating plants, from SIS integrity to major accident hazard control. One step further, DSIB's Operational Excellence approach reads quality, safety and productivity on a single scorecard.

  • Audit

    Independent design basis verification for your operating plants. For projects in design, DSIB brings third-party safety reviews and functional safety assessment at the right time and level of detail, before safety-related changes become costly.

  • Design Safety Services

    Engineering

    Complete design safety packages for your projects, from early conceptual phases to late detailed design. On the owner's side, DSIB's owner engineering supports project delivery and prepares safety-critical procedures and design specifications.

Landmarks

Common Indicators of Complexity Affecting Safety-Critical Decisions and Project Performance

15 risk factors that quietly shape cost, schedule and safe operation on complex projects. Mark the ones you recognize and get back a tailored reading of where your project stands, with practical recommendations for each.

Confidential
Audit Report·DSIB

Operating Plant Safeguarding Design Basis Verification

A structured multi-disciplinary assessment of the alignment between the safety design basis established during design and the safeguards as modified, integrated and reconfigured today.

Prepared for
Company A
Document
DSIB-A-SDB-001 / Rev.0
Status
Issued for Review
DSIB-A-SDB-001Executive Summary

A planned capacity increase would take parts of Company A’s plant beyond the cases its safeguards were designed for. Before relying on those safeguards, the company commissioned a verification of whether the safety design basis still reflected the plant in service. Each safeguard in the agreed focus areas was traced back to its authorized basis, and every difference was either reconciled against documented evidence or registered as a gap.

The practical endpoint is clear: The organization knows what it can rely on today, where confidence is limited, and how to close the difference without losing control of the work.

Confidential1
DSIB-A-SDB-001Deliverables

Deliverables

Confidential2
DSIB-A-SDB-001Deliverables
01Output 1 of 6

Current Safety Basis Dossier and Confidence Register

The agreed assessment baseline. The governing sources are listed with their latest authorized issues, before and after owner acceptance, each with a stated level of confidence. The assumptions and limitations the assessment worked under are recorded with them.

Register structure
Governing sourceLatest authorized issueConfidence Predecessors—— Configuration documents—— Others——
Confidential3
DSIB-A-SDB-001Deliverables
02Output 2 of 6

Reconciliation Map

The comparison rationale from design freeze through owner acceptance to operation, showing the link between predecessors, configuration documents, deviations, MoC evidence and current reliance. Where relevant, it includes a design-focused partial SCE/TIV traceability plan.

Map structure
Design freeze→Owner acceptance→Operation
Predecessor/Configuration/Deviation/MoC/Reliance
Confidential4
DSIB-A-SDB-001Deliverables
03Output 3 of 6

Integrated Gap and Decision Register

Every gap under its taxonomy class, with evidence notes, relevance to the hazard, potential consequences, safeguarding group and tags. Field evidence raised through feedback is logged alongside. Each entry ends with the decision needed and the recommendation.

Typical entries
ASSETReplacement valve with a slower closure time
CHANGETrip setpoint changed in the control system without MoC
BASISAssumption with no recorded source
Confidential5
DSIB-A-SDB-001Deliverables
04Output 4 of 6

Unit/Plant-Wide Alignment and Exposure Profile

A consolidated view of major deficiencies by unit, safeguarding area and equipment group.

Profile views
By unitBy safeguarding areaBy equipment group
Confidential6
DSIB-A-SDB-001Deliverables
05Output 5 of 6

Risk-Informed Remediation Roadmap

Short-, mid- and long-term actions, sorted by route: Evidence recovery, revalidation, reconciliation, reconstitution, re-engineering, and shutdown needs where they arise. Each action is marked for its CAPEX or OPEX relevance, for planning.

Roadmap structure
Short termMid termLong term
Routes
Evidence recoveryRevalidationReconciliationReconstitutionRe-engineeringShutdown need
Marked for
CAPEXOPEX
Confidential7
DSIB-A-SDB-001Deliverables
06Output 6 of 6

Management Decision Brief

The alarming points and highlights. The residual uncertainty. The decisions and assumptions that rest with the owner. Remediations with operating and capital cost relevance. A retrospective on how reliable the plant’s overall safety philosophies have proven to be.

Decision routes for the owner
Planned workInterim controlsTurnaroundFurther escalation
Confidential8
Discuss your plant with DSIB Design Safety Intelligence Bureau

© Design Safety Intelligence Bureau. All rights reserved. This document and its contents may not be copied, reproduced, distributed, downloaded or printed, in whole or in part, without prior written permission.

© Design Safety Intelligence Bureau. Printing of this page is not permitted.

Maintaining SIS Integrity From Owner Acceptance Through Operation

Check how confident you are in the system you took over, tick the support you would need in each phase of the operating lifecycle and leave with an automated needs list.

— The first draft of a work scope